Visual Inspection
Set Design Considerations
- Contains 10–15% defect units with remaining blank units
- Defect counts based on contamination risk analysis
- Includes 3–4 contaminant sizes covering full detection probability range during system qualification
To ensure your set produces reliable, actionable data, several design factors must be considered:
Challenge Sets
Gillson Sciences has set the standard in manufacturing challenge sets for visual inspection. Our kits are trusted by injectable pharmaceutical manufacturers and professional organizations nationwide to train and qualify:
- Human inspectors
- Semi-automated inspection systems
- Fully automated inspection machines
We bring expertise in every container configuration, supporting feasibility testing, new product designs, and the development of inspection methods tailored to unique requirements.
Container Type & Size
Each container type (vials, ampoules,
Container Color & Opacity
Factors like amber glass or opaque syringe
Solution Properties
Matches turbidity, viscosity, and color for accurate product simulation
Unknown Particle Identification
Unidentified particles from defect libraries can be isolated and identified for accurate
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